Best Buying Formula For Any Material Handling Equipment

Material handling equipment is generally used for storage, control and protection of goods and products. Major sectors such as manufacturing, infrastructure, services, aviation, logistics, defence, ports, railways and power require material handling equipment. Industrial trucks usually refer to operator driven motorized warehouse vehicles. Bulk material handling equipment is used to move and store bulk materials.

The primary function of material handling tools is to boost output, manage costs and maximize productivity. The conventional material handling equipment includes devices that run through manual power. On the flip side, computer aided material handling equipment features more technologically advanced mechanism. There is no doubt in saying that both manual and computerised machine handling helped greatly in improving the quality and quantity of productivity in every sphere. When you go out or surf the internet for purchasing any equipment for handling purposes, you must understand some basic things that would help in buying perfect handling equipment.

  • Always check for accuracy, reliability and positive displacement while buying any equipment. Don’t forget to draft a budget outline for the equipment. Chalk down how much money you would like to spend.
  • Due to ever-growing competition in the market, manufacturers are slashing each other’s business. Therefore, most of the manufacturers are providing handling equipment on web as well. Marketing or selling products online help manufacturers as well as buyers. You will get different products or services at affordable costs on online marketplace. It leads in generating maximum exposure to their products in the global markets. Online stores give you precise and clear information about equipment such as type, features, price, size and specifications that would help enhances your buying decision.
  • While purchasing handling tool or machine, it is important to make sure that machine has all required features that you are looking for. Some of the most important features to look for when purchasing an instrument are accuracy, reliability and positive displacement.
  • Another important aspect that one should consider while buying equipment is to glance out available vendors because machine’s price varies from vendor to vendor.
  • Second hand or used equipment has certain benefits regarding cost, delivery and availability. Many of us prefer used products over new ones. Always prefer buying used handling equipment from a reputable supplier. It is necessary because there is always a certain amount of risk linked with already used products. Conduct an extensive research to get the right deal.
  • You will find handling equipment differ in quality. It is advisable to avoid cheap brands.  Getting the machine serviced regularly and replacing its broken parts help increase the life of the machine. Make sure that equipment comes with a guarantee as it lessens breakdown risk.
  • Test the power supply requirements of equipment before ordering it. Most of the equipment operates on supplies between about 110 volts and 240 volts.
  • Renting a material handling machine is a smart option than buying it for the short-term uses or small organisation. Most of the organizations prefer buying equipment instead of renting them.
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Material Handling Equipment Manufacturer & Supplier in India

Material handling equipment are equipment that relate to the movement, storage, control and protection of materials, goods and products throughout the process of manufacturing, distribution, consumption and disposal. These equipments is used to increase output, control costs, and maximize productivity. Material handling equipment are mainly four types like storage and handling equipments, engineered system, industrial trucks and bulk material handling.

Now we discuss some types of material handling equipment with their specifications.

  • Pallets: is a flat transport structure that supports goods in a stable fashion while being lifted by a forklift, pallet jack, front loader or other jacking device. A pallet is the structural foundation of a unit load which allows handling and storage efficiencies. Goods or shipping containers are often placed on a pallet secured with strapping, stretch wrap or shrink wrap and shipped. While most pallets are wooden, pallets also are made of plastic, metal, and paper. Pallets are one of the storage and handling equipments. And there are various types of pallets like stringer pallets, block pallets and Perimeter base pallet.
  • An industrial robot is defined by ISO as an automatically controlled, reprogrammable, multipurpose manipulator programmable in three or more axes. The field of robotics may be more practically defined as the study, design and use of robot systems for manufacturing (a top-level definition relying on the prior definition of robot).Typical applications of robots include welding, painting, assembly, pick and place (such as packaging, palletizing and SMT), product inspection, and testing; all accomplished with high endurance, speed, and precision. And this is the one of the engineered system material handling equipments. There are also various types of industrial robot are available now a days for various purposes and specification also.
  • A forklift truck (also called a lift truck, a fork truck, a forklift, or a tow-motor) is a powered industrial truck used to lift and transport materials. The modern forklift was developed in the 1920s by various companies including the transmission manufacturing company Clark and the hoist company Yale & Towne Manufacturing. The forklift has since become an indispensable piece of equipment in manufacturing and warehousing operations. And this is one of the industrial trucks. There are various types of forklift truck like articulated counterbalance trucks, guided very narrow aisle trucks, omni- directional trucks, UL 558 safety rated trucks, UL 583 safety rated trucks, explosion proof trucks “EX rated” and automated forklift trucks.
  • A conveyor belt (or belt conveyor) consists of two or more pulleys, with a continuous loop of material – the conveyor belt – that rotates about them. One or both of the pulleys are powered, moving the belt and the material on the belt forward. The powered pulley is called the drive pulley while the unpowered pulley is called the idler. A conveyor belt is one of the kinds of bulk material handling equipments.

There are also various types of material handling equipments which is used in various purposes in various industries for various tasks.

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Maximize Productivity With Material Handling Equipment

Mostly, material lifting tools are used to increase output, control costs and maximize productivity. It relates to the movement, storage, control and protection of materials, goods and products during the process of manufacturing, distribution, consumption and disposal. Material handling equipment can be segregated into four categories – storage and handling equipment, engineered systems, industrial trucks and bulk material lifting. Goods handling devices are the mechanical equipment involved in the complete system. Storage and handling equipment such as pallet racking, shelving, carts is a category within the material handling industry. Engineered systems are typically custom engineered material lifting systems. Conveyors, handling robots, and most other automated material handling systems come under such systems.

Hand pallet trucks are suitable for handling loads in all types of applications. Material handling requirements of various industries include pharmaceuticals, chemicals, textiles, petroleum, bulk drugs, sugar, steel, power, food processing, engineering, paper and printing. Storage equipment and utensils are used for processing edible product also. These equipments are used to avoid the adulteration of product during processing, handling, or storage. Equipment and utensils must be maintained properly.

Industrial trucks usually refer to operator driven motorized warehouse vehicles, powered manually, by gasoline, propane or electrically. Forklift trucks are the most common example of industrial trucks. Tow tractors and stock chasers are additional examples of industrial trucks. Bulk material handling equipment is used to move and store bulk materials such as ore, liquids, and cereals, which are often employed on farms, mines, shipyards and refineries. Conveyors can be used in a multitude of ways from warehouses to airport baggage handling systems. On-rails transfer cart is another kind of handling device. It is widely used in the line of metallurgy, coal, heavy manufacturing, automotive assembly etc.

Many companies in India and abroad are providing mobile path material handling solutions to virtually all industries in manufacturing, infrastructure, services, aviation, logistics, defence, ports, railways and power. The conventional equipments include devices that run through manual power. On the flip side, computer aided goods handling equipment features more technologically advanced mechanism. These equipment are highly automated, thus these equipment can automatically adjust its settings and functions. Major share of such companies are focusing a larger segment of market in this sub-continent region by creating a quality atmosphere with less expensive equipments and components. Most of the companies dealing in handling machines have a team of highly experienced and qualified engineers to cater the needs of valuable customers.

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Material Handling Equipment: Specific Machinery For Different Tasks

One critical component that can set your company apart in achieving success is material handling equipment. Running a factory is tough therefore you must have the correct machinery and the right layout to ensure a smooth and orderly workflow. When it comes to safety, you also have to be sure that the workers have the tools they need to do their jobs properly. Material handling equipment besides doing the aforementioned also does tasks which are discussed in detail below.

Running any manufacturing unit or constructional site would come to a standstill, if they are not equipped with the right devices. Moving goods and products isn’t feasible without having materials handling equipment. These devices qualify for high respects as they can impact everything, from worker productivity to higher profit margins.  Different equipment categories play different roles in the manufacturing process, and if you want your production facility to achieve the best possible level, it is strongly advised that you take an active role in understanding each equipment functions closely so that you can best decide what exactly the need of your unit is.

Transportation

By transportation, here we mean both the indoor and outdoor material handling. Inside the premises of your facility, these could refer to crane, conveyor belt, forklift truck or a hoist which are used to transferring materials. Workers make use of such equipment for going between different production areas or transferring the finished goods to storage or packing room. Outside of the factory, this usually is the term for commercial trucks or shipping containers used for moving goods to stores and other retail outlets.

Positioning

Many factories make use of automated robots or feeders to reposition material or products in their facility. They use these robots to fit parts during an assembly line process. Tilt and transfer tables also form part of this. Storing materials on shelves is not a problem when your workers got a lift or hoist to use.

Load-Formation

Load formation material handling equipment ensures smooth operations during the production process. This consists of pallets and skids used in stacking products, boxes, and crates. You can also consider shrink wrapping machines and other packaging materials to be of the same family. This category also includes bulk-handling containers used in holding products like grain, liquid, or oil.

Storage and Retrieval

These devices are responsible for handling the beautifully packaged finished goods. Therefore Storage and retrieval equipment denotes all racks or shelves used for housing finished goods. This includes warehouse shelving or racking system. Bins and cabinets are used for smaller goods.  Items that are stored directly on pallets or on the floor will not include any sort of storage equipment.

Miscellaneous

There are several other devices, which by and large do not seem like material handling equipment but fall under the same category. Systems used for tracking goods while they go through the manufacturing process to distribution process are one of the examples. Tags and bar codes which are used in identifying packaging also belong to the same pack. Lastly, portable bar code or magnetic stripe readers also belong to this category of equipment.

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Material Handling Equipment: Weight Lifting Champions

General Information

Material handling equipment is required to move raw materials and furnished goods especially for the purpose of storage, manufacturing process and distribution. Different tasks demand a different kind of material handling equipment. Devices used for storage purposes are generally semi or non-automated, therefore devices such as shelving and carts are used for this purpose. Carts come in various size and capacities and can be chosen as per the requirement. For handling edible products, sanitary conditions of the equipment must be checked. Special consideration should be paid towards the make of the material handling equipment use for aforementioned purpose. The equipment should be easy to clean. This is an important point, as it ensures that no adulteration is caused to the edible product during the handling process. One of the most prominent and perhaps the best known equipment among the material handling is the industrial truck. It is operated by humans and is most cost effective, as it enables transporting the materials at a reasonable cost. On day to day basis only, we see industrial truck transporting from long iron and steel rods to oil and petroleum. It is one such equipment that went under transformation to suit the diverse industrial needs. Such as attention was paid to the nature of the product transported and then amendments were made so that safely the products could be delivered safely and effectively. An example of such transformation is air conditioned trucks that transport the dairy and poultry products. In the same way, fork lift trucks makes loading of the materials with much less hassles. They are a common sight at big manufacturing units. Irrespective of the purpose, that is either storage or distribution; equipment handling bulk material are used for moving goods in huge quantity. You will see this equipment in full use at locations such as farms, mines and refineries. Some of the well known material handling equipment consists of Pallet, Shelving, Conveyors, Dock-Equipment, and Mezzanine. Below is the detailed description of each category to further enhance your understanding.

Various Types: Definition and Uses

Pallet Racks- It is perhaps the most essential equipment used to store material in a warehouse. Nowadays, pallet racks come in various varieties, but the basic structure of all of these consists of horizontal rows with multiple levels. Examples of Pallet Racks are selective pallet racks, cantilever pallet rack, carton flow rack etc. Each one of them has its own utility for managing bulk quantity of materials. These racks can be used for a longer duration of time, henceforth justifying the money invested in them.

Shelving- These can be used when the requirement of stocking the material is non palletized. This also comprises of three categories, steel shelving, boltless shelving and shelving mezzanines. All of these can be adjusted upto 1 ½” inches as per your preference.

Conveyors- These devices are required for transferring goods from one location to another. Each conveyor is categorized according to the necessity such as live roller conveyors or powered belt conveyors are required for transportation whereas pop up wheel or narrow belt is used for Sortation.

Dock-Equipment- These are needed at the time of accessing trucks from shipping and receiving docks. Dock levelers, edge of dock levelers, dock boards, dock ramps, yard ramps, dock seals, dock shelters, vehicle restraints, dock lights, door track guards and wheel risers are few of its kinds.

Mezzanine- Mezzanines are the equipment through which storage space, either for palletized materials or for non palletized materials, can be increased to an optimum level. The best part is that there is no extra rent for installing the shelves using mezzanine. Hence, it’s one of the cost-effective equipment which is mostly used in the material handling solutions.

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